Manufacturing Process
Yarn
Wool is either imported or is bought from nearby markets and is carefully sorted to pick out unwanted particles. Wool often carries dust, grease which is removed by washing it thoroughly and is then sun dried for two-three days.
Spinning
Spinning involves two steps Carding and Spinning- Carding is sometimes done by hand with help of carding brush or on carding rollers run by hand. The carded wool is spun into yarn by using a charkha or a spinning wheel.
Dying
These dyes have a high degree of fastness. Depending on the weather, the dyed yarn has to be dried in the sunlight for one to three days. Pot dyeing and vegetable (natural) dyeing are still being used by some manufacturers.
Mapping
Mapping in Carpets is the process of creating a detailed design blueprint for handmade rugs. It guides weavers in pattern, color, and knot placement, ensuring accuracy and consistency in the final product.
Weaving
Weaving carpets require definite skills and a certain level of expertise on the part of the weaver. There have been different types of weaving techniques that can be used to produce carpets with a variety of effects and designs on them. Every act of weaving involves choosing a particular fiber, deciding on colors, imagining an abstract or design, a weaving technique, and finally a finishing process where the carpet finally turns into a refined piece of craft and comfort.
Washing
The carpet is washed for the final time. Final washing provides it the required luster.
Stretching
Stretching is done to make the sides straight otherwise the carpet has some curved edges.
Binding Carpet
Binding in Carpets is the process of securing the edges of a carpet to prevent fraying and enhance durability. It involves stitching or applying a fabric, tape, or serging along the edges, giving the carpet a neat and finished look.
Packing
Packing in Carpets refers to the process of carefully wrapping and securing rugs for storage or transportation. It involves rolling or folding the carpet, using protective materials like plastic, fabric, or cardboard to prevent damage, and ensuring safe delivery to customers.